glossary: recycled pet
While there are seemingly endless choices for sustainable fabrics, from organic cotton to bamboo to hemp, recycled PET is arguably the most sustainable—but may be the most misunderstood as well. Today’s glossary entry is dedicated to giving this rising star its due and clarifying misconceptions about the process from bottle to your closet.
Most plastic bottles we consume are made from a material called PET (polyethylene terephthalate). You likely have several iterations of PET in your home now: from water and soda bottles to detergent containers. In fact, any bottle marked “1” for recycling is PET, making it the most recycled plastic in the world.
Given the abundance and cost effectiveness of raw materials, using recycled PET for clothing is becoming increasingly popular in the green textile industry. But how do old bottles become clothing? The process is relatively simple: Once a PET bottle is recycled, it’s sent to a processing plant where it’s washed and shredded into flakes. The cleaned flakes are melted down and shaped into long, thin fibers. The fiber is then spun into yarn. The end product is 100 percent recycled polyester. By using recycled polyester instead of new petroleum, energy consumption is reduced by 60 percent, without causing additional harm to the environment.
No other fabric in the world is produced with less environmental impact.
Recycled polyester can be manufactured into a myriad of different fabrics, but because of its antimicrobial properties, wicking power, and breathability, recycled PET is most often made into active wear or t-shirts. Patagonia and Nau are leading the charge in recycled PET active wear. Our friends at A Lot to Say proudly adopted recycled PET for their all of t-shirts, and added AirDye to the process to further reduce their environmental impact.


